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Question: " + We are trying to use the BR631-0CW-028M 28V-BP TM in a Railway application, powered via a multipair cable. The problem we discovered is that in the cable we have pairs caring either 110VAC 60Hz or|and 600VAC 4Hz. Connecting the BR631 to a pair of wires in the cable, the LED will flicker at the 600VAC EMI and light steady, dimmed at the 110VAC. We are looking to have an EMI shield or installation scheme to eliminate this EMI. Can you help?
Answer:

If the wires for the LED cluster are in the same cable it is not just airborne EMI but capacitive coupling between wires in the cable that is the problem… Good Design would dictate that power and signal wires should be separated or shielded when they are in the same cable. Many manufacturers make cable with both power and signals in the same cable (used in motor control applications and the like) and the signal wires are usually individually (each pair) foil shielded with a bare wire stringer included for grounding. The pairs are usually also twisted pairs, which also helps with cross coupling. See example Belden wire 3086A.

The shielding will also cut down on airborne EMI.
A decoupling capacitor (anywhere between 0.1uF to 100uF depending on what will be required ) used on the output of the power supply and/or the lamp housing should also help with eliminating the coupling problem.

In the application they are talking about they don’t mention the current involved with each of the applications and it is the current involved along with the frequency that generates the level of EMI.

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